Pallet Calculator
Calculate how many boxes fit on a pallet. Optimize pallet loading and maximize space utilization for shipping and storage.
How to Use This Calculator
- Enter pallet dimensions (length, width, and optionally height).
- Enter box dimensions (length, width, height).
- Select unit (inches, cm, or meters).
- The calculator displays boxes per layer, total boxes (if height specified), and space utilization.
- Use this to optimize pallet loading and maximize efficiency.
Pallet Loading Formula
Boxes per layer are calculated from dimensions:
Boxes X = floor(Pallet Length / Box Length)
Boxes Y = floor(Pallet Width / Box Width)
Boxes per Layer = Boxes X × Boxes Y
Rotated Orientation (90°):
Boxes X = floor(Pallet Length / Box Width)
Boxes Y = floor(Pallet Width / Box Length)
Boxes per Layer = Boxes X × Boxes Y
Use the orientation with more boxes
Example: Pallet 48" × 40", Box 12" × 10". Normal: 4 × 4 = 16 boxes. Rotated: 4 × 3 = 12 boxes. Best: 16 boxes per layer. For 4 layers: 64 total boxes.
Full Description
Pallet loading optimization is essential for efficient shipping and storage. Maximizing boxes per pallet reduces shipping costs, improves space utilization, and increases efficiency. The Pallet Calculator helps you determine the optimal arrangement of boxes on a pallet by calculating how many boxes fit in different orientations.
Boxes can be arranged in normal orientation (length parallel to pallet length) or rotated 90 degrees (width parallel to pallet length). The calculator tries both orientations and recommends the one that fits more boxes. It also calculates space utilization (percentage of pallet area used) and total boxes if pallet height is specified. This helps you optimize loading patterns and maximize efficiency.
This calculator helps you optimize pallet loading. Enter pallet and box dimensions, and it calculates boxes per layer, total boxes, and space utilization. Use it to plan shipments, optimize storage, reduce shipping costs, or understand pallet capacity. Efficient pallet loading saves money and improves logistics efficiency!
Frequently Asked Questions
How do I calculate boxes per pallet?
Boxes per layer = floor(Pallet Length / Box Length) × floor(Pallet Width / Box Width). Try both normal and rotated (90°) orientations to find the best fit. Total boxes = Boxes per layer × Number of layers (if height is specified).
What is a standard pallet size?
US Standard: 48" × 40" (most common). European Standard: 120cm × 80cm (47.2" × 31.5"). Other sizes: 42" × 42", 48" × 48". Always check your pallet dimensions and any height restrictions (typically 48-60" total height).
How do I optimize pallet loading?
Try both normal and rotated orientations. Calculate boxes per layer for both, choose the higher count. Consider box stacking patterns (interlocking, columnar). Account for pallet overhang limits. Use pallet calculators to find optimal arrangements.
What affects pallet capacity?
Pallet size, box dimensions, box orientation, stacking pattern, weight limits, height restrictions, and stability requirements. Heavier boxes may limit layers due to weight capacity. Always check weight limits and stacking strength.